PPGI Prepainted Galvanized Steel Coil Corrugated Ceiling Panel Manufacturer

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PPGI Prepainted Galvanized Steel Coil Corrugated Ceiling Panel Manufacturer
Details
Shandong Pinjie Steel PPGI leverages 500,000 MT annual capacity with full-process quality control from galvanizing to coating, ensuring batch consistency. Corrugated ceiling coils achieve 40% faster installation through precision profiling, 15-20% lower total cost than traditional ceiling materials. 10-20 year quality warranty covers full application spectrum from residential to industrial projects.
Category
Prepainted Galvalume Steel Coil
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Description

1. Product Overview & Core Advantages

 

Shandong Pinjie Steel Pre-Painted Galvanized Iron (PPGI) coils utilize hot-dip galvanized steel as substrate, processed through continuous coating line with surface pretreatment and multi-layer curing, forming a composite building envelope material combining anti-corrosion performance and decorative effect. Corrugated ceiling coils feature precision-formed wave patterns, designed for interior ceiling and light enclosure systems.

The core advantages lie in triple performance synergy: galvanized base provides long-term electrochemical corrosion protection, organic coating builds physical barrier, corrugated structure enhances mechanical load capacity. All products comply with ASTM A755M, EN 10169, JIS G3312 international standards, adaptable to diverse climate conditions from temperate coastal to inland industrial areas.

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2. Technical Specifications

 

Parameter

Range

Standard

Base Material

Hot Dip Galvanized Steel

SGCC / DX51D+Z / G550

Thickness

0.11 - 3.0 mm

Tolerance ±0.02 mm

Width

700 - 1250 mm

Custom slitting available

Zinc Coating

18 - 275 g/m²

Double-sided equal coating

Paint System

PE / SMP / PVDF / HDP

Top:20-25μm, Back:5-10μm

Color

Full RAL Color Chart

Custom color matching

Corrugation Profile

YX14-63.5-825 / YX18-76-836

Rib height 14-18mm

Coil Weight

3 - 8 MT

Container optimized

 

3. Product Features & Performance

 

Corrosion Resistance:

Zinc layer provides sacrificial anode protection with chromate passivation, achieving 1000 hours salt spray test without red rust. Z180+ coating recommended for coastal areas, PVDF for industrial zones.

01

Weatherability:

PE for normal inland, SMP silicone modified polyester for UV resistance, PVDF fluorocarbon for 20+ years outdoor service. All coatings pass QUV accelerated weathering test with color difference ΔE≤2.0.

02

Color Retention:

Imported roller coating ensures uniform paint distribution, adhesion reaches Grade 0 (GB/T 9286). 90% color retention guaranteed for 10 years under normal conditions.

03

Mechanical Strength:

Base material yield strength 230-550MPa, corrugated structure increases section moment of inertia by 300%, supporting 0.5kN/m² snow load for long-span roofing.

04

Installation Efficiency:

Continuous coil supply reduces on-site splicing, pre-formed corrugated profile enables quick snap-in installation with 80m²/day productivity per worker.

05

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4. Application Scenarios

 

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Industrial Plant Envelope: Roof and wall systems for steel structure factories

Commercial Building Facade: Exterior decoration for shopping malls and exhibition centers

Residential Ceiling System: Interior ceiling for villas and apartments with acoustic performance

Warehouse & Logistics: Roof and wall for storage facilities with fast construction

Steel Structure Ancillary Buildings: Gatehouses, garages, substations with modular assembly

5. Production Process & Quality Control

 

Adopting continuous 2-coat 2-bake process: Uncoiling → Alkaline Degreasing → Acid Pickling → Phosphating → Primer Coating → Finish Coating → Water Cooling → Recoiling. 16 quality inspection stations including online coating thickness monitoring, real-time color comparison, cross-cut adhesion test.

Each coil supplied with Mill Test Certificate (MTC) documenting complete inspection data: zinc coating weight, paint thickness, gloss, T-bend, impact strength. 180° bending test performed before delivery.

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6. Packaging & Shipping Specifications

 

Packaging Methods:

Vertical Packaging: Coil axis vertical, end-supported. Inner waterproof film + VCI paper, outer PP woven wrap, metal edge protectors, steel strapping. For thin sheets (≤0.8mm) and appearance-sensitive orders.

Horizontal Packaging: Coil axis horizontal, circumference-supported. Wooden pallet base, core buffer material, stretch wrap. For heavy gauge coils.

Container Loading Plan:

20ft GP: 20-24 MT, 4-6 coils vertical, 3-5 coils horizontal, 10cm clearance between coils

40ft HQ: 26-28 MT, 8-10 coils vertical, mixed sizes allowed, center of gravity aligned

Marine Protection: VCI corrosion inhibitor paper, desiccant placement ≥500g/m³, steel strapping tension 500kg complying with IMDG CODE 25° tilt test. Container seal applied for full traceability.

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FAQ

 

Q1: How to choose coating types?
A: PE for normal inland, SMP for high UV areas, PVDF for coastal industrial zones, HDP for heavy pollution environments.

Q2: What is MOQ?
A: 3 MT for standard colors, 5 MT for custom colors, negotiable for special specifications.

Q3: Lead time?
A: 7-10 days for standard, 12-15 days for custom colors including booking.

Q4: Samples available?
A: Free A4 size samples with freight collect, confirmation samples require deposit.

Q5: How to protect cut edges?
A: Factory edge sealing applied, touch-up paint recommended for on-site cutting.

Q6: Payment terms?
A: L/C, T/T, Western Union, negotiable for bulk orders.

Q7: Can you cut to length?
A: Cut-to-length service available, 1-6m, flatness tolerance ≤2mm/m.

Q8: Quality claim procedure?
A: Submit within 7 days with photos and test report, solution within 24 hours.

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