Nano Anti-corrosion Insulation Board Manufacturer - Acid Alkali Resistant Panel For Industrial Plants

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Nano Anti-corrosion Insulation Board Manufacturer - Acid Alkali Resistant Panel For Industrial Plants
Details
Acid & salt resistant, 15-year rust-free Fast install, 30% lower project cost Class A fireproof, noise reduction, safe Custom color, fits all scenarios
Category
Galvalume Steel Coil
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Description

Pain Points of Traditional Materials

 

Ordinary steel: Prone to rust and corrosion, short service life, high later maintenance cost.

On-site painting: Low construction efficiency, unstable quality, non-environmental friendly, easy to cause pollution.

Traditional color coated sheet: Insufficient heat insulation performance, the indoor temperature soars in summer, leading to high cooling energy consumption, and it is easy to age and fail in high corrosion environment.

Project requirements: How to balance corrosion resistance & weather resistance, heat insulation & energy saving, design aesthetics and long-term project cost at the same time?

Core Product Advantages

 

PPGI 21

Superior Heat Insulation & Energy Saving: Adopting nano-level heat insulation coating and high-reflection surface layer, the Solar Reflectance Index (SRI) ≥ 102, thermal conductivity ≤0.030W/(m·K). It can reduce the indoor temperature by 6-8℃ in summer, greatly reducing the energy consumption of air conditioning, with remarkable energy saving effect.

Extreme Corrosion Resistance & Weather Resistance: Triple protection of nano composite layer + zinc layer + organic coating, which can resist strong corrosive environment such as acid, alkali and salt spray. It has excellent aging resistance, the color difference ΔE ≤2.5 after 1000h QUV accelerated aging, and the service life is up to 15-25 years, far exceeding traditional materials.

Rich Decorative Effects: Support customization of multiple colors, can match RAL/Pantone color cards, and provide a variety of surface texture options, taking into account both protection performance and architectural aesthetics.

Comprehensive Cost Optimization: Easy and fast installation, extremely low later maintenance cost. Compared with the traditional combination scheme of heat insulation + anti-corrosion, the overall project cost can be reduced by more than 30%.

Green, Safe & Environmental Friendly: The materials comply with RoHS and REACH environmental protection standards, no heavy metal pollution, and 100% recyclable, helping to build green and sustainable buildings.

Core Performance Features

Excellent Processability: It can be bent, rolled, stamped and other kinds of processing, the coating will not fall off or crack, adapting to complex architectural and industrial processing needs.

Flame Retardant & Safe & Reliable: Passed the Class A fire protection certification of National Fire Protection Building Materials Quality Supervision and Inspection Center, non-combustible in case of fire, improving the building safety level.

Lightweight & Easy Construction: The product is light in weight, reducing the load requirement of the building, easy to install, which can effectively shorten the construction period and reduce labor costs.

Noise Reduction & Sound Insulation: The multi-layer composite structure can effectively block noise, providing a quieter environment for production and living space.

Application Scope

 

Industrial Plants

Roofing and wall materials for high temperature and high corrosion scenarios such as chemical plants, ceramic plants, electroplating plants, fertilizer plants, paper mills, steel plants, power plants.

01

Warehousing & Logistics

Grain warehouses, logistics cold storage, large warehousing centers, taking into account heat insulation, temperature control, anti-corrosion and moisture proof

02

Breeding & Planting

Livestock and poultry breeding plants, greenhouses, providing constant temperature environment and resisting corrosion from breeding environment.

03

Construction Engineering

Coastal area buildings, steel structure plants, prefabricated houses, roof and wall enclosure, resisting salt spray corrosion and high temperature.

04

Other Fields

Ventilation ducts, containers, billboards, purification workshops and other special demand scenarios.

05

 

 

 

PPGI 31

PPGI 41PPGI 51

Technical Specifications

 

Item

Details

Substrate

Hot-dip galvanized steel (GI), Galvalume steel (GL), Aluminum plate, Cold rolled steel

Composite Layer Type

Nano heat insulation coating, PET anti-aging film, Spectral reflective aluminum foil

Sheet Thickness

0.3-1.5mm (customizable)

Sheet Width

700-1320mm (customizable)

Coating Thickness

Surface nano heat insulation layer: 20-60μm; Back protection layer: 10-50μm

Zinc/Aluzinc Coating Weight

20-900g/m² (GI), 20-200g/m² (GL)

Thermal Conductivity

≤0.030W/(m·K)

Solar Reflectance

≥85%

Surface Texture

Smooth, matte, embossed (customizable)

Color Range

Full color system customizable, support RAL/Pantone color matching

Compliance Standards

GB/T 12754, ASTM A755, EN 10169, GB 8624-2012

Production Process

 

product-800-800PPGI 91

01.

Substrate Pretreatment

Degreasing to remove residual surface oil, phosphating to form compact phosphate conversion film, passivation treatment to enhance coating adhesion and basic anti-corrosion ability.

02.

Nano Composite Coating

Adopting continuous coil composite process, first apply epoxy primer for base protection, then composite nano heat insulation coating and high-reflection surface layer, and apply anti-corrosion back paint on the back side, forming a multi-layer protection structure.

03.

High-temperature Curing

Curing in a continuous baking oven at 200-240℃ to form a stable cross-linked network structure, ensuring the adhesion and long-term stability of the coating and composite layer.

04.

Full Inspection Quality Control

Full inspection of coating uniformity, color difference, physical properties, salt spray corrosion resistance, heat insulation performance, to ensure the products meet international standards.

Packaging & Delivery

 

Standard Packaging: Waterproof and moisture-proof paper + steel strip fixing + solid wood pallet, effectively protecting the product from collision and moisture during transportation, ensuring the product is delivered intact.

Lead Time: 7-15 days after receiving the deposit (adjustable according to order quantity)

Port of Loading: Qingdao Port, Tianjin Port, China

MOQ: 5 tons, negotiable for trial orders.

PPGI 71PPGI 81

 

Quality Certifications

 

Our products have passed a number of international and domestic authoritative certifications, with guaranteed quality:

ISO 9001 Quality Management System Certification

CE EU Safety Certification

SGS/BV Third-party Test Report

RoHS & REACH Environmental Compliance Certification

Class A Fire Protection Performance Certification

CMA Heat Insulation & Anti-corrosion Performance Test Report

product-181-261product-181-256product-181-258

Our Service Support

 

Customized Production: Customized production according to drawings and samples, support personalized customization of color, size and coating type to meet different project needs.

Professional Technical Service: Provide professional technical consultation and solution design, provide exclusive solutions for different application scenarios, follow up the whole process of the project.

Stable Supply Capacity: Annual production capacity of 200,000 tons, large-scale production, ensuring stable delivery of large orders and fast response.

Flexible Payment Terms: Support a variety of payment methods such as T/T, L/C, adapting to the cooperation needs of different customers.

FAQ

Q: Can you deliver the goods on time?
A: Yes, we promise to ensure product quality and deliver on time no matter how the market price fluctuates. Integrity is the core tenet of our enterprise.

Q: How can I get the quotation as soon as possible?
A: Our customer service and email will respond within 24 hours. You just need to tell us the order quantity, product specifications (substrate type, size, coating requirements) and the destination port, we will provide you with the latest quotation.

Q: Can you provide samples if I need?
A: We can provide free samples for you, the freight needs to be borne by you; if we reach cooperation later, the freight will be borne by our company.

Q: What is the minimum order quantity?
A: The conventional MOQ is 5 tons, we also support trial orders, the specific MOQ can be adjusted according to your needs.

Q: How long can the heat insulation effect of nano anti-corrosion insulation board last?
A: Our nano composite layer adopts anti-aging process, under normal use environment, the heat insulation and anti-corrosion performance can be stably maintained for more than 15 years, far better than traditional heat insulation materials.

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